The disc rotors are fitted to the wheel hub. They rotate along with the wheels.
The calliper is fitted on top of the disc. The calliper houses two brake pads on each side of the disc.
Hydraulic fluid is used to transfer the inputs on the brake pedal to the brake pads.
When you press the brake pedal, the hydraulic fluid travels from the master cylinder to the calliper.
The pressurised fluid pushes the piston and, in turn, pushes the inner brake pad against the disc.
The pressure caused by the fluid pulls the entire calliper, and it causes the outer brake pad to rub against the disc.
With both the brake pads pushing against the disc, the friction generated slows down the car.
Since the discs are exposed to air, they dissipate heat more quickly than drum brakes.
Difference Between Drum Brake and Disc Brake
Both drum and disc brakes work on the same principle of friction and heat. But there is a drastic difference when it comes to cost, design, performance and efficiency. The below table will help you understand the key differences between disc and drum braking systems.
Paramete | Drum brake | Disc brake |
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Construction | The components are housed inside a drum. | The components are exposed to air. |
Design | It uses a cylindrical drum and brake shoes. | It uses disc-shaped rotors and brake callipers with brake pads. |
Cost | Affordable than disc brakes. | Expensive compared to drum brakes. |
Performance | Slow response to the inputs (brake pedal). | Instant response to the inputs (brake pedal). |
Efficiency | Heat dissipation is poor. | Better heat dissipation. |
Operating temperature | Performance drops at high temperatures. | Performance remains the same even at high temperatures. |
Maintenance | It is difficult to repair or replace the brake shoes due to the complex design. However, the maintenance cost is low. | It is easy to repair or replace the brake pads due to the simple design. However, maintenance costs are high. |
Application | It is used in heavy vehicles (trucks, buses, etc.), cars and scooters/bikes. | It is used in modern cars, bikes and scooters. |
Advantages of Drum Brakes
Here are the benefits of drum brakes in cars.
Affordability: The manufacturing cost of drum brakes is lower due to the simple components and construction. It also reduces the overall cost of a vehicle.
Requires less force: Due to the simple working mechanism of drum brakes, it requires less force to engage the brakes.
Servicing is easy: The wheel cylinder of a drum brake is easier to service than the brake calliper on a disc brake.
Integrated parking brake: The parking brake can be integrated into the rear drum brake of a vehicle. Hence, the parking brake does not occupy additional space.
Disadvantages of Drum Brakes
Below are some of the drawbacks of drum brakes in cars.
Overheating: Drum brakes have poor heat dissipation due to their design. All the components are enclosed inside the drum. Hence, there is no proper ventilation. Overheating is one of the most significant disadvantages as it affects braking performance.
Rusting: Due to closed assembly, the metal components can clog up with dirt, and it may cause rusting. It may reduce the performance of various components such as springs, pistons, etc.
Wear and tear: Due to the poor heat dissipation, drum brakes often generate a lot of heat. Due to heat and friction, the brake components wear out quickly.
Too many parts: A drum brake has too many mechanical parts. Hence, it amplifies the probability of a brake failure.
Advantages of Disc Brakes
Here are the pros of a disc brake system in cars.
Compact yet powerful: Even small-size disc brakes offer a powerful braking performance. The feedback from the brakes is far superior to drum brakes.
Better heat dissipation: The disc-shaped rotors, callipers and brake pads are exposed to the air. Hence, they never overheat. Modern vehicles are equipped with ventilated discs, which are even better at dissipating heat.
No rusting: Since the brake components are not enclosed in a chamber, they do not clog up with dirt. Moreover, it’s convenient to clean the disc since it’s easily accessible. Hence, the possibility of rusting is low.
Safer than drum brakes: One of the biggest cons of a disc brake is wheels locking up under sudden braking. But this problem is solved with ABS (Anti-Lock Braking System). ABS has made disc brakes a lot safer than drum brakes.
Disadvantages of Disc Brakes
Below are some of the cons of disc brakes in cars.
Expensive than drum brakes: The manufacturing cost of a disc brake is high compared to a drum brake setup. Hence, it also increases the overall price of a vehicle.
Brake bleeding is necessary: Air in the hydraulic fluid (master cylinder) can be a disaster as it can cause a complete brake failure. So, bleeding of brakes is mandatory during the service of brakes.
Maintenance of brake fluid: You need to change the brake fluid at regular intervals. Failing to do so will result in poor braking performance.
Easy to lock up the wheels: Without ABS, it's easy to lock up your car's wheels if you are aggressive on the brake pedal. It may result in you losing control of the vehicle.
Also, read: Best mileage petrol/diesel cars/SUVs in India
Drum Brakes vs. Disc Brakes: Which is a Better Choice?
To answer this question, let’s put it this way. Both the drum and disc brake systems are not perfect, and they have their own set of advantages. So, the combination of the disc (at the front) and drum (at the rear) is an ideal braking setup. That’s the reason why most modern cars come with disc and drum brakes.
Typically, 60-90% of the car’s braking power comes from the front brakes, and disc brakes are more than enough for that purpose. Hence, drum brakes are adequate for the rear wheels. Cost is another factor that’s in favour of this mixed braking system. Disc brakes on all four wheels would substantially ramp up the price of a vehicle. So, the combination of drum and disc brakes works best for a mass-market car intended for commuting.
Did You Know?
American luxury car 1920 Duesenberg was the first production car to get hydraulic brakes.
The 1967 Porsche 911S was the first production car to get disc brakes.
In its early days, disc brakes were called plate brakes.
The current Formula One cars feature the most advanced brakes in the automotive industry.
Also, read: Car suspension: How does it work?
Frequently asked questions