How does CVT work?
A CVT works using a pulley system that involves a wide range of parts to smoothly shift between preset gears. Here are the key functions involved in the workings of CVT.
Each pulley in the system remains connected to cones through chain belts.
The cones move freely to change the diameter of the belt to decrease or increase the gear ratios.
These quick shifts help to achieve the required gear ratios instantly.
One of the pulleys remains connected to the engine, while others help to direct the mechanical energy to the wheels.
The pulleys change their width based on the required energy, resulting in seamless and strong acceleration.
Generally, a CVT doesn’t come with a fixed number of gears, but some are designed with presets to make gear shifts easy to understand for drivers.
Components of CVT transmission
A CVT car transmission consists of four main components.
1. Clutches
There are two types of clutches used in this gearbox.
Primary clutch: Typically installed at the engine crankshaft's output end, this is an advanced centrifugal clutch. It contains one stationary and one moveable sheave. The belt remains free from the sheave faces, which allows the engine to remain idle on neutral without sending any power to the wheels.
Secondary clutch: The secondary clutch remains installed to the transmission’s input shaft. The role of this clutch is to work as a torque-sensing component in modern CVT gearboxes.
2. Pulleys
The conical-shaped pulleys are used to continuously variate between gear and speed ratios. Both output and input shafts consist of a pair of pulleys of the following types.
Input pulley (fixed): This pulley gets mounted on the right side of the input shaft and moves only with the shaft rather than moving freely (to and fro).
Output pulley (fixed): This pulley is similar to the fixed input one but mounted on the left side of the output shaft.
Input pulley (feeding): Installed on the input shaft, this pulley can not only rotate with the shaft but move back and forth over the shaft as well. This way, it allows a shift of gear ratios in the transmission.
Output pulley (feeding): Similar to the input feeding pulley, the output feeding pulley remains on the output shaft to move back and forth and adjust the gear ratios.
3. Shafts
Shafts are required to transfer the energy generated from the car’s engine to the gearbox. There are two shafts present in a CVT transmission.
Input shaft: The cross-section of the input shaft contains splines to mount the input pulleys. The transmission system gets its power straight from the engine via the input shaft.
Output shaft: The output shaft remains in a parallel position to the input shaft in CVT and its cross-section also contains splines to mount the output pulleys. This shaft directs the energy obtained from the engine to the wheels.
4. Chain or belt
A CVT contains a sturdy V-shaped belt made of reinforced rubber. The role of this belt or chain is to direct the energy from each input pulley towards the output pulley.
Different types of CVT
There are three major types of CVT gearboxes as mentioned below.
1. Pulley-based CVT
The pulley-based CVT contains lesser parts than other automatic and manual transmissions, giving it a much simpler design. The parts of this type of CVT include an output pulley, an input pulley with variable diameter, a V-shaped belt and a couple of electronic devices. The distance between the two pulleys is changed through variable diameter to achieve different gear ratios.
2. Toroidal CVT
The toroidal CVT is slightly different from a pulley-based CVT. The design contains a pair of discs and rollers, instead of belts and pulleys. Two rollers in the middle of two discs manage torque distribution to enable an infinite number of gear ratios.
3. Hydrostatic CVT
The hydrostatic CVT system consists of hydrostatic motors and pumps. The fluid displacement enables torque distribution, allowing a range of continuous gear ratios to select from. This kind of CVT lowers the friction-related issues by replacing certain parts with hydraulics.
CVT vs AMT vs Manual: What’s the difference?
The CVT transmission differs from an Automatic Manual Transmission (AMT) and manual transmission in the following ways.